Commercial window replacement: A step-by-step to doing it the right way

Whether you’re replacing windows as part of a commercial building renovation or adaptive reuse project, or the goal is a deep energy retrofit or energy efficiency retrofit to drastically decrease the energy demands on a commercial building, replacing windows doesn’t have to be difficult. But there is a right way to do it in order to maintain the integrity of your building envelope. One essential step in the process is to apply R-Guard FastFlash around rough openings before installing new windows. Here's a step-by-step guide on how to do it.

Photo copyright PROSOCO
Inspecting the rough opening is step 2 of the process. Photo copyright PROSOCO

Step 1: Remove the old windows

The first step is to remove the old windows. There are many considerations when removing windows. Is there trim around the window that can be removed to show the nail flanges? Or, will you have to cut the siding back? Carefully remove any screws or nails securing the window to the frame and pry the window out of the rough opening. Be sure to wear protective gloves and eyewear when handling the glass.

Step 2: Inspect the rough opening.

Inspect the rough opening for any signs of damage or rot. Repair any issues before proceeding to the next step.

Photo copyright PROSOCO

Step 3: Clean the rough opening

Clean the rough opening with a wire brush or other abrasive tool to remove any loose debris or contaminants. This will ensure a proper seal between the R-Guard FastFlash and the substrate.

FastFlash is the ideal waterproofing membrane to go around rough openings during commercial window replacement projects. Photo courtesy PROSOCO
FastFlash is the ideal waterproofing membrane to go around rough openings during commercial window replacement projects. Photo courtesy PROSOCO

Step 4: Apply R-Guard FastFlash

Apply R-Guard FastFlash around the perimeter of the rough opening. Be sure to apply a thick, continuous bead of FastFlash and extend it beyond the rough opening to ensure complete coverage and contact with the existing exterior WRB. Use a trowel or putty knife to smooth the FastFlash and create a continuous seal.

Step 5: Install the new window

Install the new window into the rough opening, ensuring that it is level and plumb. Secure the window to the rough opening framing with screws or nails, as specified by the manufacturer.

Photo courtesy PROSOCO

Step 6: Apply R-Guard FastFlash to the flanges

Apply R-Guard FastFlash to the head, jambs (sides) and nail flanges of the new window, leaving the sill (bottom) flange not covered to allow drainage. This will create a secondary barrier against water and air infiltration. Be sure to extend FastFlash beyond the flanges to ensure complete coverage and interface with the existing WRB, if possible.

Photo copyright PROSOCO

 

Step 7: Install the exterior cladding

Install the exterior cladding, such as brick, stucco, siding, or trim around the new window. Be sure to integrate the cladding with the R-Guard FastFlash to create a continuous seal.

Step 8: Finish the interior

At the interior of the window, install backer-rod and AirDam sealant at the head, jambs (sides) and sill joint between the FastFlash-treated rough opening and window frame. This interior perimeter sealant creates a barrier against water and air infiltration.

In conclusion, replacing windows on commercial buildings can be a complicated process, but applying R-Guard FastFlash around rough openings is an essential step in maintaining the integrity of your building envelope. By following these steps, you can ensure a proper installation that will protect your building for years to come.

chevron-logo

Air & Water Barriers

Air-sealing the world’s largest affordable Passive House

A project with 34 stories and a goal of Passive House certification has to pay special attention to air-sealing their building envelope in order to hit the PH air-tightness target of 0.6 ACH50. We recently got to take a look inside the in-progress construction of Sendero Verde's tower, dubbed Sendero[…]

901 New Hampshire Apartments | Copyright PROSOCO

Air & Water Barriers

Compartmentalization in multi-family living

For existing and newly constructed multi-family buildings, many states and cities across the nation have adopted more stringent energy efficiency standards in efforts to reduce carbon emissions and improve occupant health. To meet and comply with those standards, developers, contractors and consultants are enlisting the use of a blower door[…]

Air & Water Barriers

Shiners: When the Screws Miss the Studs – and What to do About Them

By Guy Long and Paul Grahovac The Master Specification of the Air Barrier Association of America (ABAA) provides: "Perform the air leakage test and water penetration test of mock-up after installation of all fasteners for cladding and trim." Unfortunately, ABAA and its manufacturer, specifier, consultant and contractor members have found[…]

Air & Water Barriers

Big ambition for tiny homes

How high can quality go? How much of it can you fit into a 26-foot-by-8-foot space? Nick Guarino wants to find out, if only to satisfy his own curiosity, and then replicate the process over and over, for the benefit of people wanting portable, ultra-energy-efficient tiny homes. His path to[…]

Landyn Smith, owner of Black and White Construction

Air & Water Barriers

Inside the brain of a Midwest homebuilder

This Columbia, Mo.-based residential builder prioritizes education and balance. Landyn Smith, owner of Black and White Construction in Columbia, Mo., knows what air barrier products he prefers for his residential construction business, but not everyone in the central Missouri region has heard of the fluid-applied R-Guard system, especially homeowners. "A[…]